This specialized PVC profile cable trunk production line is engineered for manufacturing various PVC profiles including window and door profiles, ceiling panels, and cable trunking systems. Custom solutions and molds are developed based on specific profile drawings.
Production Process
PVC powder + additives → mixing
Material feeding → twin screw extrusion
Molding and calibration → vacuum forming
Haul-off → cutting → discharge racking
Key Features
Conical twin screw extruder compatible with both PVC powder and granules
Integrated degassing system for superior material plasticization
High-speed mold technology for enhanced productivity
Comprehensive PLC control system for centralized operation
Technical Specifications
Model
LB180
LB240
LB300
LB600
Max Product Width (mm)
180
240
300
600
Screw Model
SJ55/110
SJ65/132
SJ65/132
SJ80/156
Motor Power
22KW
37KW
37KW
55KW
Cooling Water (m³/h)
5
7
7
10
Compressor (m³/h)
0.2
0.3
0.3
0.4
Total Length (m)
18
22
22
25
Conical Twin Screw Extruder
Engineered specifically for processing dry PVC powder blends, our conical twin screw extruder ensures homogeneous mixing, superior plastification, and optimal conveying efficiency. The permanent magnet synchronous motor delivers high energy efficiency, while the integrated PLC system enables centralized control of the entire production line.
Plate Mould System
Features double-strand mold technology for PVC trunking production, significantly increasing output capacity. Advanced channel design provides exceptional flow performance, and precision manufacturing guarantees high-accuracy profile production.
Calibration Table
Constructed with a robust steel frame and SUS 304 stainless steel body, the calibration table incorporates multi-dimensional position adjustment. Strategic placement of water pumps and vacuum calibrators ensures rapid shaping and cooling of PVC profiles, with sufficient length for complete profile formation.
Haul-off & Cutting System
Even force distribution across caterpillar tracks delivers consistent hauling power. High-quality rubber components ensure reliable performance, while pneumatic pressure systems facilitate easy adjustment and product protection. Customizable cutting options include swarf-free and saw cutting methods.
We appreciate the consistent extrusion pressure and easy parameter control. The finished profiles meet our quality standards with minimal material waste.
The extrusion speed is impressive. Board surfaces show minimal marks, and edge straightness is maintained well. Easy for operators to adjust parameters using the PLC system.
Genel Değerlendirme
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